MAVENPROTECH LTD
About us
MavenProTech delivers intelligent industrial automation solutions for the process industries. We combine advanced control, predictive analytics, and smart automation to help
plants maximize throughput, reduce costs, and achieve operational excellence at every level of production. With built-in AI and natural language processing, our technology lets operators execute and oversee complex procedures through intuitive, conversational interfaces — reducing training time and putting control back in the hands of the people who know the process best.
Products & services
MAVEN MOBILE — Operations On The Go
The Maven Platform in your pocket. Native iOS and Android delivery of mAvenIt, alarm acknowledgement, KPI dashboards, work-order updates, and shift-handover notes. Field operators capture inspection rounds, photos, and parameter readings against equipment QR codes; control-room staff get push alerts for high-priority alarms when they step away from the desk. Works offline and re-syncs on reconnect — built for plant Wi-Fi reality.
MAVEN BMA — Blending & Movement Automation
Tank-farm automation for raw-material and finished-product storage. Real-time HMI of tank levels, temperatures, and grades; automated valve-lineup verification and route selection for safe transfers; online blend optimisation that adjusts component ratios to hit spec at minimum cost; continuous inventory reconciliation; and end-to-end material genealogy from receipt through to dispatch. Designed for refining, chemical, and lubricants blending operations.
MAVEN BATCH — ISA-88 Batch Management
Full ISA-88 / S88 compliant batch execution: master-and-control recipe management, electronic batch records, multi-product scheduling, golden-batch analysis, and complete deviation tracking. Replaces paper batch sheets with a fully digital record, every parameter and operator action timestamped and electronically signed. 21 CFR Part 11 ready for pharmaceutical and regulated food manufacturing. Integrates with ERP for material genealogy and release.
MAVEN SEQ — Sequence Automation
Automated startup, shutdown, and grade-change sequences with safety-interlock validation at every step. Each step checks pre-conditions, executes control actions, confirms post-conditions, and logs the result before advancing — operators always retain hold and override. Cuts grade-change transition time, reduces off-spec production, and replaces tribal-knowledge SOPs with executable, auditable procedures. COMAH, OSHA PSM, and 21 CFR Part 11 ready.
MAVEN KPI — Operations KPI Dashboards
Plant performance at a glance — production, quality, OEE, energy intensity, emissions, and safety KPIs aggregated from process data, batch records, and lab results. Configurable trees from unit to area to site to enterprise. Built-in target-vs-actual trending, traffic-light alerting, shift-and-month reporting, and drill-down to root cause without leaving the dashboard. Used by operations managers, plant directors, and corporate sustainability teams.
MAVEN ALM — Alarm Management
EEMUA-191 and ISA-18.2 compliant alarm rationalisation and performance management. Alarm-flood detection, nuisance-alarm shelving with full audit trail, priority distribution analysis, top-offender reporting, and operator action tracking. Reduces alarm rates from "industry typical" hundreds-per-hour during upsets down to the EEMUA target of ten-per-hour-or-fewer, restoring operator situational awareness when it matters most.
MAVEN EM — Energy Management
Site-wide energy monitoring, allocation, and benchmarking. Sub-meter aggregation, real-time energy KPIs, cost-per-tonne dashboards, and automated anomaly detection against learned baselines. Built for chemical, refining, and food & beverage sites pursuing ISO 50001 certification, scope-1 and scope-2 emissions reporting, and CBAM compliance. Tracks energy intensity per product, per shift, per unit — and flags drift the moment it happens.
MAVEN APM — Asset Performance Management
Predict and prevent equipment failures before they cost a shutdown. Live heatmaps and condition-monitoring scorecards across pumps, compressors, heat exchangers, fired heaters, and rotating equipment. Surfaces early-warning fouling, vibration drift, seal degradation, and efficiency loss. Integrates with CMMS work-order systems so the maintenance team gets actionable, prioritised cards instead of raw vibration traces.
MAVEN APC — Advanced Process Control
Multi-variable Model Predictive Control built on twenty-three years of APC delivery experience across chemical plants, refineries, and pharma. Reactor temperature profiles, distillation column optimisation, furnace firing control, and exothermic reaction management. Safely pushes the unit closer to constraints, typically delivering 3–5% throughput uplift and 2–4% energy reduction without capital investment. Includes step-test tooling, model identification, and cycle-execution reporting.
MAVEN DTWIN — Live Digital Twin
A first-principles digital twin that mirrors your plant in real time. Engineers run what-if scenarios — feed rate, reflux, coolant duty, catalyst activity — and see predicted product yields, energy use, and emissions before touching the live unit. Used for operator training, debottlenecking studies, energy optimisation reviews, and pre-shift "look-ahead" simulation. Connects natively to your OPC, historian, and lab data sources.
mAvenIt-AI-Powered Operations
Control industrial processes through natural language. MAVEN AI understands process context, executes operational commands, and provides intelligent recommendations — bringing conversational intelligence to the control room.