Process Safety & Plant Operation

Projex Solutions provides process safety and plant operation services that help clients identify, assess and manage operational risks across industrial, chemical, manufacturing and process environments. Our services are designed to support safe, compliant and reliable plant operation while helping organisations protect people, assets, production and the environment.

We support clients through the full process safety lifecycle, from early hazard identification through to ongoing operational compliance and risk reduction. Our team carries out DSEAR assessments, ATEX compliance reviews, hazardous area classification assessments and CompEx inspections, helping clients meet legal obligations and maintain safe operating environments where flammable gases, vapours or dusts may be present.

Projex Solutions also facilitates structured safety studies including HAZID, Process Hazard Reviews (PHR), HAZOP and Layer of Protection Analysis (LOPA). These assessments help identify potential hazards, operational issues and system weaknesses before they lead to incidents, downtime or costly failures. We provide experienced facilitation, technical guidance and clear documentation to support effective risk management and decision-making.

Our functional safety services include SIL determination, SIL verification and safety system design support. We help clients ensure that critical protection systems are designed and maintained to perform reliably when required, supporting regulatory compliance and long-term operational integrity.

In addition to formal safety studies, we support process manufacturing improvements, plant optimisation and lightning protection reviews. Our approach combines practical engineering knowledge with a strong understanding of operational environments, ensuring recommendations are realistic, proportionate and aligned with business needs.