Process Intensification Group

Process Intensification Group

About this partner

Process Intensification (PI) is the strategy of making dramatic reductions in the size of unit operations within chemical plants, in order to achieve given production objectives.

The concept was pioneered in ICI during the late 1970s, where the primary goal was to reduce the capital cost of production systems. The virtue of the PI approach was recognised when it was appreciated that the Main Plant Items involved in the process (i.e. reactors, heat exchangers, separators etc.) only contribute around 20% of the cost of a given plant. The balance is incurred by installation costs which involve pipework, structural support, civil engineering and so on.

A major reduction of equipment size, coupled preferably with a degree of integration of equipment function (e.g. reactor/heat exchangers or combined condenser/distillation/re-boilers) could generate very significant cost savings by eliminating support structure, expensive column foundations and long pipe runs.

The Process Intensification Group at Newcastle has achieved this by developing novel approaches to equipment design and process synthesis with the aim of miniaturising process plants and making them environmentally friendly and flexible in terms of manufacturing capabilities and providing rapid response to market demand.  READ MORE